Tower Structure + Dual Station + Pre-Drive System Empower Print Converters to Cut Costs, Boost Output, and Enhance Quality
WENZHOU, China — As material prices surge and production cycles accelerate, converters in the printing and packaging industry face mounting pressure to improve efficiency while minimizing waste. OYANG’s next-generation ELS gravure press addresses this challenge head-on with its zero-meter waste unwind and cutting unit, helping customers achieve higher productivity, lower material consumption, and a more sustainable production footprint.
1. Zero-Waste Roll Change: Direct Cost Savings, Long-Term Gains
In traditional operations, every roll change can mean dozens of meters of wasted film and costly downtime. OYANG’s unwind system achieves zero-meter waste transitions—executing precise cutting without stopping or slowing down. Customers see an immediate 3–5% improvement in material utilization, translating into substantial long-term cost savings.
2. Tower Structure for Unmatched Stability and Print Accuracy
At high speeds, web deviation and tension fluctuation often lead to print defects. The tower-style unwind structure ensures exceptional web stability, allowing materials to enter the printing section smoothly and precisely. The result: improved color registration, consistent output, and longer machine lifespan.
3. Dual-Station Design for Continuous Production
The dual-station layout enables roll replacement without halting production, eliminating setup delays and maximizing uptime. For large-volume print jobs, this design can boost total line productivity by more than 15%, significantly increasing profitability per shift.
4. Pre-Drive System for Precision Web Control
The pre-drive function accelerates and stabilizes the web before it enters the printing unit, ensuring flawless tension balance and accurate cutting. This leads to tighter registration control, smoother operation, and reduced waste in high-precision multi-layer or color-critical applications.
From Mechanical Upgrade to Industrial Transformation
As the printing and packaging industry moves toward intelligent, energy-efficient manufacturing, innovations like OYANG’s zero-waste unwind technology represent more than mechanical progress—they redefine production economics. By minimizing waste and maximizing throughput, OYANG is helping global converters enter a new era of high-efficiency, low-carbon printing.
